Intermittent bonded ribbon production line explained

Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can evaluate the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Its split-type construction may also influence factory space and installation requirements.

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SZ Stranding Line 
Fiber Ribbone Line

The stated construction speed for this particular production line is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are combined in the process. The complete process is important to evaluate, not just the stated speed.

Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Early planning for these details can reduce setup delays and make startup smoother.

Key Takeaways

• Intended to produce rollable 12- and 16-fiber formats.
• Specified equipment speed: 600 m/min.
• Features a split-type construction.
• Curing, monitoring, pulling, and take-up stages are included.
• Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.

Intermittent Bonded Ribbon Production Line

Examine The Intermittent Bonded Ribbon Production Line

To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.

Make Rollable Fiber Ribbons Using Precision Bonding

The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Steady contact during processing is encouraged by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.

Run 12- And 16-Fiber Configurations At Up To 600 m/min

The stated construction speed reaches 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also offers T-type or fiber-optic take-up reels. Assess whether reel capacity suits your operating needs and anticipated changeover time.

Review The Production Line’s Key Equipment And Controls

Tension, resin placement, and UV exposure must work together to maintain reliable output. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.

Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing

Every pay-off unit uses electro-pneumatic adjustment. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.

Before UV-LED post-curing, three pre-curing ovens work with the mold groups. Ask the supplier to check resin compatibility and the relevant operating conditions.

Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, review cabinet requirements and power supply needs.

Plan Installation, Operating Conditions, And Line Configuration

Prepare a dedicated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help safeguard fiber equipment and maintain precision during operation.

Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. A three-phase, five-wire electrical supply rated 380 V ±10% is specified.

• Allow space for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
• Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit accepts reels weighing up to 30 kg.
• Include the main power feed-in cable in your site plan. Connection cables and cable trays are not supplied with the equipment.

The supply scope, reel types, and installation needs should be confirmed before placing an order. This assessment can shorten setup time and help prevent later delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.

Obtain Pricing For A Ribbon Production Solution Matched To Your Needs

At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to obtain a quotation.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.

The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.

For pricing and configuration details matched to your production plan and site utilities, consult Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Verify the supply scope and replacement parts before purchase.